Kevin Caldwell
I'm an Automotive Engineering Student
About
Automotive engineering student focused on fabrication, CAD design, and vehicle systems integration — with hands-on experience in aviation ground operations, automotive mechanics, and robotics mentoring.
Automotive Engineering & Mechanical Systems
Building a path into motorsport and performance engineering through real-world projects: track car builds, marine restoration, and digital instrumentation.
- City: Toronto, ON, Canada
- Phone: 647-575-6404
- Email: kevincaldwell45@gmail.com
- Future Degree: B.Eng Automotive Engineering
- University: Ontario Tech University (2026–2030)
- Focus: Fabrication, CAD, Vehicle Systems
I like learning by building: from K-series swapped Civic projects and Hydrostream boat restoration, to pre-flight inspections on private jets and mentoring robotics teams in mechanical design and controls.
+ Hours in the Shop
Major Vehicle Projects
+ Aircraft Supported (Co-op & Execaire)
+ Students Mentored
Skills
Hands-on mechanical work backed by CAD, programming, and diagnostics.
Resume
Automotive Engineering Student — Fabrication, CAD Design, and Vehicle Systems Integration.
Education
Automotive Engineering (B.Eng.)
Starting September 2026 – Expected 2030
Ontario Tech University, Oshawa, ON
Technical Skills
- Design & Fabrication: SolidWorks (IP), C4D, CNC machining, technical drawing, MIG/TIG/acetylene welding
- Programming: Python, C#, Lua, Java, MATLAB
- Software: Blender, Cinema4D, Adobe Suite, Microsoft 365
- Tools & Diagnostics: Oscilloscope, multimeter, OBD-II scanner, CAN Bus systems, hand & power tools
Leadership & Volunteering
FIRST Robotics Mentor / Coach
Sep 2025 – Present
Silverthorn Collegiate Institute – Toronto, ON
- Mentor students in mechanical design, CAD fundamentals (SolidWorks), prototyping, and safe tool usage.
- Support drivetrain, pneumatics, and control system integration for competition readiness.
- Guide a team of 20+ students in documentation, testing, and iterative problem-solving.
FIRST LEGO Robotics Mentor
Sep 2025 – Present
Bloordale Middle School – Toronto, ON
- Introduce middle school students to engineering fundamentals using LEGO Mindstorms/EV3.
- Coach robot construction, sensor usage, and logic-based programming challenges.
- Prepare teams for local competitions, focusing on debugging and iterative design.
Experience
Maintenance / Line Service Technician
Sep 2025 – Present
Execaire Aviation – Toronto, ON
- Conduct pre-flight inspections on private jets valued over $5M, ensuring exterior condition and readiness.
- Marshal aircraft during taxi, parking, and towing under strict safety procedures.
- Service ground support vehicles, GPUs, and tugs to maintain operational uptime.
- Assist senior technicians with inspection processes, system checks, and hangar operations.
- Manage ramp operations including refueling, GPU connection, towing, and hangar organization.
Apprentice Automotive Mechanic (Volunteer)
Sep 2022 – Aug 2025
Volunteer / Assistant – Toronto, ON
- Assist with engine tear-downs and rebuilds, including pistons, rings, gaskets, and internal inspections.
- Perform basic diagnostics: OBD-II scanning, compression testing, and multimeter checks.
- Support suspension, brake, drivetrain, and cooling system repairs under technician supervision.
- Prepare parts, organize tools, and maintain clean work areas to improve workflow.
Aircraft Mechanic Co-op Student
Aug 2022 – Jun 2024
Island Air Flight School – Toronto, ON
- Performed maintenance on Cessna 150/172/182 aircraft per Transport Canada standards.
- Completed 100+ documented inspections while maintaining strict regulatory adherence.
Projects
1991 Honda Civic EF Track Build
Sept 2025 – Present
Personal Engineering Project – Toronto, ON
- Designing and fabricating a full track-spec EF chassis with roll cage per FIA/CSCS standards.
- Executing a K20/K24 “Frankenstein” swap with drivetrain, electrical, and cooling optimization.
- Developing a custom digital instrument cluster and wiring harness.
- Targeting 300 hp crank output with focus on power-to-weight and durability.
1991 Hydrostream AE-21 Rebuild
Sept 2025 – Present
Personal Restoration Project – Toronto, ON
- Restoring deck with marine-grade fiberglass layups and resin bonding.
- Redesigning electrical system with modern gauges and circuits for reliability.
- Managing a full $15K rebuild independently including documentation and fabrication.
Digital Instrument Cluster
Nov 2024 – Present
Embedded Systems Project – Toronto, ON
- Building a Python-based CAN Bus dashboard using Raspberry Pi and a TFT display.
- Created UI prototype in Blender/Photoshop tested with 25+ users.
Awards & Certifications
- First Place – Automotive Innovation Competition, York University + VinFast (2025)
- CCOHS Safety Certifications – WHMIS, Fire Safety, Deicing, Materials Handling (2025)
- OSHA Worker Health and Safety Awareness (2025)
- Google Cloud Skills Boost – Data Engineering, Big Data, and Machine Learning (2024)
- Ontario Scholar – Silverthorn Collegiate Institute; Trade Skills Ontario Competitor (Automotive)
Portfolio
Selected engineering projects, CAD work, and fabrication builds.
1991 Honda Civic EF Track Build
K24/K20 AWD powertrain, roll cage, and systems integration.
Track-focused Civic project documenting K-series AWD powertrain packaging, roll cage planning, and systems integration for fuel, cooling, exhaust, and wiring.
1991 Hydrostream AE-21 Rebuild
Full structural restoration and systems overhaul.
Structural rebuild of a tunnel-vee hull including core, stringers, transom, and floor replacement, plus rewiring, audio planning, and interior redesign using marine-grade materials.
Digital Instrument Cluster
Raspberry Pi, CAN Bus, and custom UI.
A custom digital dashboard using Raspberry Pi, CAN Bus integration, and a TFT display with a driver-focused UI for real-time vehicle data and logging.
Volunteering
Where I give back through engineering, robotics, and hands-on technical support.
FIRST Robotics Mentor / Coach
Mentoring high school students on mechanical design, CAD, drivetrain systems, and safe tool workflows to prepare robots for competition.
FIRST LEGO Robotics Mentor
Introducing middle school students to robotics, sensors, and logic-based programming using LEGO Mindstorms/EV3 for local competitions.
Apprentice Automotive Mechanic (Volunteer)
Supporting engine tear-downs, diagnostics, and chassis systems repairs while keeping the shop organized and efficient.
Contact
Reach out for opportunities in automotive, aviation, robotics, or anything that involves building cool things.
Address
Toronto, ON, Canada
Call
647-575-6404
kevincaldwell45@gmail.com